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International Journal of Automotive Technology > Volume 23(6); 2022 > Article
International Journal of Automotive Technology 2022;23(6): 1579-1592.
doi: https://doi.org/10.1007/s12239-022-0138-3
ANALYSIS AND OPTIMIZATION OF AN EXPANDING ENERGY ABSORBER WITH VARIABLE THICKNESS DISTRIBUTION TUBE UNDER AXIAL DYNAMIC LOADING
Yanqing Wang 1, Shiming Wang 2, Lin Hou 3, Yong Peng 2
1CRRC Qingdao Sifang Co., Ltd.
2Key Laboratory of Traffic Safety on Track (Central South University), Ministry of Education, School of Traffic & Transportation Engineering, Central South University
4Joint International Research Laboratory of Key Technology for Rail Traffic Safety, Central South University
PDF Links Corresponding Author.  Shiming Wang  , Email. 174201010@csu.edu.cn
ABSTRACT
An expanding energy absorber with variable thickness distribution tube is proposed and studied in this work. At first, a uniform thickness tube structure finite element (FE) model was developed and then verified by the results of an impact test. The parametric study found that outer obliquity angle β and inner obliquity angle γ have positive influence on initial peak force (Fp). While as axial distribution ratio l less than 0.1, the l has significant positive effect on Fp. The non-monotonicity of specific energy absorption (SEA) with design parameters of β and γ was found. Increasing the parameter l could obviously improve the SEA. To obtain the optimal design, an integrated optimization methodology was applied. The Pareto fronts show that there is a lot of room for improvement of original design. The optimal compromising solution increased the SEA by 12.60 % with Fp decreased by 14.24 kN comparing with that of original design. At last, the optimization result were verified. The study stated that the proposed variable thickness distribution tube of expanding energy absorber is conducive to improving the crashworthiness of rail vehicles.
Key Words: Expanding tube, Variable thickness, Finite element (FE) model, Optimization, Crashworthiness
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